An image of an Octagonal Blender Machine demonstrates its precision blending capabilities, particularly in chemical and API industries.
BLOGS

Various Features of Octagonal Blender Machines

Written by ChemiplantApril 22, 2024

Introduction

In industries ranging from pharmaceuticals to food processing, achieving precise mixing and blending is paramount for ensuring product quality. Octagonal blender machines stand as indispensable assets in these settings. With their distinct design and multifunctional features, these machines play a vital role in maintaining the consistency and excellence of blended products, particularly of dry granules. Let’s explore the varied features of octagonal blender machines and understand their significance in industrial operations.

Key Features of Octagonal Blender Machines:

  • Enhanced Blending Action: Octagonal blenders are widely used in API manufacturing due to their irregular shape, which facilitates higher blending actions in shorter times. This results in efficient and thorough mixing of ingredients.
  • Low Power Consumption: These machines are engineered for efficiency, with low power consumption. This not only reduces operational costs but also contributes to sustainable manufacturing practices.
  • Hygienic Design: Octagonal blender machines feature a hygienic design with smooth interiors, ensuring compliance with CGMP (Current Good Manufacturing Practices) standards. This facilitates easy cleaning and sanitation, crucial for industries requiring strict hygiene protocols.
  • Convenient Charging and Discharging: Charging and discharging of materials are streamlined processes with octagonal blender machines. They are equipped with butterfly valves that allow for manual or pneumatic operation, enhancing convenience and efficiency in material handling.
  • Bin Charging System: Octagonal blenders come equipped with a bin charging system, complete with a trolley for easy transportation of materials. This feature enhances operational efficiency and simplifies the loading process.
  • Optimal Working Volumes: These machines offer working volumes of up to 70% of total volumes, maximizing efficiency while ensuring proper blending of ingredients. This flexibility allows for versatile usage across a range of batch sizes.
  • Suitable for Dry Mixing: Octagonal blender machines are specifically designed for dry mixing of products in granule form, ensuring thorough blending and uniform distribution of ingredients.
  • Easy Loading, Unloading, and Cleaning: Octagonal blenders feature user-friendly designs that make the loading and unloading of materials quick and convenient. Additionally, their simple design requires minimum maintenance, further streamlining operations.
  • High-Quality Construction: All contact parts of Chemiplant’s octagonal blender machines are made of high-quality stainless steel (SS304, SS316, or SS316L), ensuring durability and compliance with industry standards.
  • Safety Measures: The general structure and safety guards of octagonal blender machines are constructed from mild steel or stainless steel, ensuring operator safety. Maximum care has been taken to ensure the safe operation of the unit.

By incorporating these advanced features, octagonal blender machines offer unparalleled performance and reliability in industrial blending operations. From pharmaceutical formulations to food processing and beyond, these machines play a crucial role in maintaining product quality and consistency.

Conclusion

In conclusion, the innovative features of octagonal blender machines, such as those offered by Chemiplant Engineering, revolutionize industrial blending processes. With their efficient blending action, low power consumption, and hygienic design, these machines ensure the highest standards of product quality and consistency. Manufacturers across various industries can rely on Chemiplant Engineering’s octagonal blender machines to streamline their blending operations and achieve superior results.

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the image shows the the layout image of a Rapid Mixer Granulator machine
BLOGS

5 Common Mistakes to Avoid When Using a Rapid Mixer Granulator

Written by ChemiplantApril 8, 2024

The Rapid Mixer Granulator performs dry mixing & wet granulating by basic design of the special three arm of the mixing impeller and sequences of the mixing process in the cylindrical mixing drum with a rounded connection to the base plate, achieving another special effect. Dry mixing is the first step of the process. Once the products are mixed by the bottom drive rotating tool (impeller), a binder is added to the product. The binder can be sprayed in as part of a binding solution or it can be added in dry form. After this Mixing process, the spraying process occurs through one or more spray nozzles, and by mixing action of the main mixing tool (impeller) and the chopper blade it is quickly dispersed into the product.

Rapid Mixer Granulator Machine is used for the homogeneous mixing of granulation powder used for the production of tablets. It is also used for the process of wet mixing & fast drying. humidifying of the powder in Chemical, Cosmetic, Food, Plastic, Pharmaceutical, General Mixing Industries, etc.

Mistakes to Avoid When Using a Rapid Mixer Granulator:

1. Poor Impeller Blade Design: Proper impeller blade design is essential for efficient mixing. Using blades that are too tiny or incorrectly positioned might cause uneven mixing and granulation. Make sure that the impeller blades are designed to lift and push the material properly, promoting good circulation even at low speeds.

2. Inadequate Chopper Speed: The speed of the chopper blades impacts the size of the granules. Running the chopper at the wrong speeds can result in large or undersized grains. To achieve the best results, set the chopper speed to match the required granule size.

3. Improper Wet Milling Procedure: Wet milling is an important phase in the granulation process. Using a particle size reduction milling machine with improper screen apertures can result in uneven granule sizes. It is critical to utilize a screen built specifically for wet milling and to properly position the milling machine near the discharge port of the high-shear granulator.

4. Ignoring Air-Purged Seals: Air-purged seals are intended to keep an envelope of air around the granulator, preventing powder leakage and contamination. Failure to maintain these seals might result in product loss and reduced quality. Regular inspection and maintenance of air-purged seals are required to ensure their efficiency.

5. Incomplete Clean In Place (CIP) Process: The CIP process is critical for keeping the fast mixer granulator clean and functioning properly. Incomplete CIP methods might result in cross-contamination and product quality concerns. Make sure the CIP skid is properly adjusted and that all exposed surfaces, such as the main chamber, shaft seal, and chopper blade, are well cleaned.

Conclusion:

Avoiding these common mistakes is essential for ensuring the efficient and effective operation of a Rapid Mixer Granulator. Proper impeller blade design, chopper speed adjustment, wet milling process, maintenance of air-purged seals, and thorough CIP processes are key to maximizing the performance and longevity of your equipment. By following these guidelines, you can enhance the quality of your granulation processes and avoid costly errors in your operations.

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