Essential ingredients for the ointment/gel/toothpaste are glycol, water & wax. The calculated volume of glycol is heated in the jacketed Vessel & the required quantity of wax is melted in a jacketed vessel.
Ointment & Liquid Oral Plant
DESCRIPTION:
Heating/cooling and insulated jackets complete with temperature control and safety equipment. Contra Rotary agitator for high viscose products. Short loop product Re-Circulation for smaller batch sizes. The water phase & wax phase has high shear mixers & Manufacturing. The vessel is installed with an Anchor agitator with a high shear homogenizer/ emulsifier. Hydraulic lifting on manufacturing vessel top dish to facilitate product recovery. Process piping with transfer panel design for automated plants. Cleaning in place cycle with validation protocols. PLC-based operations with automation, recipe administration & visualization. Vacuum Line fully flushed for sanitation purposes.
FEATURES & HIGHLIGHTS
- Models range from 5OL to 20,000 L capacity, automatic untouched process or in semi-automatic models as per GMP I cGMP manufacturing standards with documents
- Three Tank Process: Sugar Melting Vessel Manufacturing Vessel- Storage Vessel
- The Tank can be mounted on legs or lugs as required
- Stirrer/Impeller type high-speed stirrers, paddle type slow speed stirrer for low viscous liquids & anchor type stirrer for high viscous liquids
- Jacket or Limpet for steam heating. AII Vessels are insulated
- Homogenizer for Homogenous Online /in line Mixing of Products I Suspensions Bottom homogenizer I stirrer optional
- Electro-polished interconnecting pipeline and TC fittings for Easy cleaning &Assembly
- Complete untouched process optional with the auto transfer of products& ingredients
- Optional vacuum arrangement provided on requirement
- In-built CIP system for cleaning and washing vessels from inside
- Load cell-level Indicators can be integrated with the system
- Optimized design & fully Automated PLC based operations
- Complete documentation & certificates to ensure compliance with regulatory bodies with DO, OQ, IQ, FAT & SAT
APPLICATIONS
The liquid Oral Plant is also referred to as Syrup Manufacturing Plant.
- Syrups
- Oral Liquid
- Suspensions
OINTMENT PLANT INCLUDES
- Sugar Melting Vessel
- Storage Vessel
- Vacuum System for transfer
- Top & Bottom Entry Mixer
- PLC Control Panel
- Manufacturing Vessel
- Online Sugar Syrup Pre-Filter
- Zero hold-up Filter
- Transfer Pumps
TECHNICAL DRAWING
Download the Brochure for Ointment & Liquid Oral Plant
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