The Rapid Mixer Granulator (RMG) by Chemiplant is an indispensable machine for the homogeneous mixing and granulation of powders in various industries, including pharmaceuticals, chemicals, cosmetics, and food processing. This high-performance equipment is designed for efficient dry mixing and wet granulation, ensuring optimal product quality and consistency.
The Rapid Mixer Granulator from Chemiplant is designed to deliver just that – efficient and thorough mixing and granulation in a compact, user-friendly design.
At the heart of this machine is the unique three-arm mixing impeller that enables both dry mixing and wet granulation within the same cylindrical mixing drum. The impeller’s rotating action first blends the dry powder ingredients. Then a liquid binder solution can be sprayed directly into the powder bed through precision nozzles. As the impeller continues mixing, the chopper blades work to disperse the binder evenly for ideal granulation.
Key Features and Benefits:
- High-Shear Mixing
The high-shear mixer capabilities of the RMG make it ideal for creating emulsions, suspensions, lyosols, and granular products. This feature is essential for processes like emulsification, homogenization, particle size reduction, and dispersion.
- Efficient Mixing Process
The RMG performs dry mixing as the first step, using a bottom drive rotating impeller. Once the dry ingredients are adequately mixed, a binder is introduced either as a solution or in dry form. The mixing impeller and chopper blade work together to ensure quick and even distribution of the binder.
- Quick Batch Times
With its efficient mixing action and ability to blend and granulate in one step, the Rapid Mixer Granulator dramatically reduces processing times compared to conventional methods.
- Modular and Versatile
The machine’s modular design includes chopper blades for optimal results and a spray nozzle with a peristaltic pump for binder addition. The RMG also features a jacket for cold/hot water circulation and PLC-based control with recipe administration and visualization.
- Flexible Capacities
Available in various models ranging from 25 to 1250 liters, the RMG caters to different production scales, making it suitable for both small-scale and large-scale operations.
- Advanced Sealing and Cleaning
With air purge sealing for the main shaft and a unique design that allows the impeller to lift for easy cleaning, the RMG ensures hygiene and minimal cross-contamination. The machine also features integrated WIP (Wash-In-Place) and CIP (Clean-In-Place) systems, enhancing cleaning efficiency.
- Safety and Compliance
Chemiplant’s RMG adheres to GMP standards and offers flame-proof and SS 316 construction options. The machine’s enclosed moving parts ensure maximum safety during operation.
Conclusion:
Chemiplant’s Rapid Mixer Granulator is a versatile machine essential for industries requiring efficient mixing and granulation processes. Its advanced features, coupled with user-friendly design and safety compliance, make it a top choice for enhancing productivity and product quality. Whether for pharmaceuticals, chemicals, cosmetics, or food processing, the RMG is designed to meet diverse industry needs with precision and efficiency.
